artificial
intelligence for
process chains

Detact

This is automated process monitoring
for the production of the future!

HOW IT WORKS
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Case Studies on Detact

This is how our customers use Detact, the AI tool for digitization in production

Leibniz IPF
Leibniz IPF

A digital materials factory with an AI-based MES

“Now we are able to merge the material data across disciplines and from different data sources […] This leads us to completely new industrial planning and control systems in the sense of the fourth industrial revolution (‘Industry 4.0’).”
(Leibniz IPF)

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Brose Fahrzeugteile
Brose Fahrzeugteile

Symate’s AI supports inline quality inspection

“Today, Detact provides us with completely new opportunities. In fact, the AI system offers such a deep insight into running processes that we can adjust every single step and manufacture our plastic parts more precisely.”
(Brose)

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DLR/ Aircraft Lightweight Construction
DLR/ Aircraft Lightweight Construction

A soft sensor for the production of large aircraft parts

“With Detact, we now have a tool that supports us in the development of self-regulating processes. It also reduces the effort required for subsequent quality assurance through repair or rework. Additionally, we aim to reduce time for our current QA process by at least 10 per cent.”
(DLR Stade)

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Allit Technologie
Allit Technologie

The intelligent injection mold: A vision becomes tangible

“With the AI system Detact […] we are able to provide workers with valuable facts they can use for their daily job. In practice, it hardly matters what experience the individual employee actually has […]. In the end, data counts!”
(Allit Technologie GmbH)

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FH Bielefeld
FH Bielefeld

Automated Big Data analysis and visualisation with Detact

“This web-based software system brings together all relevant data from heterogeneous sources via real-time streaming via the internet and analyses them automatically in our cluster. A classic MES would be overwhelmed with this task.”
(FH Bielefeld)

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Webasto
Webasto

Production of car roofs: Reducing disturbance variables to a minimum

“Within a short time, the self-learning system was able to deal with all important data and was able to recognise possible sources of error and point them out.
(Production engineer in injection moulding at Webasto)

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HOW IT WORKS

Detact is a central tool of the smart factory and AI control center for the digitization of your production!

With artificial intelligence , Detact collects and analyzes the data from process chains and quality, fully automatically and from almost all data sources!

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15+ browser-based apps for analysis and diagnostics

Detact automates data analysis and makes it intelligent.

Industry 4.0-Software system was equipped with a variety of preconfigured apps and artificial intelligence (AI). At the start of the project, users choose an individual app package that they can later expand step by step. This is intelligent shop floor management, smart factory for small and large users and production 4.0 in one.

By the way:
On request, Symate also programs individual apps or adapts the existing ones to the special requirements of an individual user.

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Complete AI package for the manufacturing industry

Together with Symate, we would like to combine our know-how in the field of sensor technology with Detact’s artificial intelligence.

For us, this is a perfect match for sustainable business models. (New Business Development at Pepperl+Fuchs)

Contact our team!

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An innovation from cutting-edge research successfully in use

 

Detact was designed in projects of the DFG SFB 639, SFB Transregio and the high-tech cluster ECEMP and was successfully launched in 2012. Since then, the Symate Detact specialists have systematically developed it further.

  • Storage (e.g. silo)
  • drying (test certificates)
  • feeding
  • and much more
  • Excel files
  • CSV exports
  • CAQ systems (CAQ AG, QS-1-2-3-4, Babtec CAQ etc.)
  • and much more
  • MATLAB

  • LS Dyna

  • LabVIEW

  • Simulation (Moldflow, Simufact ..)

  • and much more

  • hot runner controller

  • temperature control units

  • drying equipment

  • humidity sensors

  • Camera/test equipment

  • Digital I/O devices

  • and much more

The Detact Cloud solution stands for customer-specific automation with minimal administration effort. You use Detact easily via the central Symate server and receive a platform-independent end-to-end application that is ready to use.

  • Euromap 63 / 77
  • OPC UA/DA
  • Arburg ALS (Selogica 3.09x and 4.x)
  • ANGEL CC200/CC300/EMI
  • KraussMaffei MC5/MC6
  • Ferromatik IQT Protocol 2
  • Beckhoff Twincat ADS (Husky SGM)
  • and much more
  • MES systems (MPDV Hydra, ProSeS BDE, Proficy MES, ENGEL Authentig, Intouch MES etc.

  • ERP systems (e.g. SAP, inforERP)

  • and much more
  • Air conditioning technology (hall temperature, humidity)

  • weather data

  • and much more

Would you like to remain independent, keep your digitization project in your own hands and use Detact on your own hardware on site? Then the on-premise license is just right for you! Symate’s experts will set up Detact on your system and make the necessary adjustments if necessary.

Detact is an overarching platform for future manufacturing. The AI system links production parameters, product properties and quality features at a central point. It intelligently and fully automatically evaluates the comprehensive data obtained. Detact thus assumes the function of a digital assistant for the holistic, systematic and highly transparent evaluation of manufacturing processes.